Book block binding method. Due to the characteristics of fewer processes, fast processing speed, short production cycle, stable quality, low labor intensity and beautiful binding, the wireless glue binding process is recognized by more and more consumers and publishers, and is developed in modern book printing Rapidly, it has gradually become the main method of modern binding since the 1980s. In the future, the decoration level of book printing and printing technology will continue to improve, and the degree of equipment automation will also continue to increase. The development of wireless glue binding technology from a simple wireless glue binding machine to today's complex wireless glue binding production line is a huge step forward in book printing. Now, the wireless glue binding process has spread throughout the country, and the wireless glue binding production line has become the main equipment for book paperback. In order to fully understand the application and market situation of the wireless glue binding production line in China, we conducted a preliminary investigation on the overall situation of the wireless glue binding production line used by printing companies in the Mainland to increase the industry's wireless glue binding production line. Understanding. In the investigation and interview, we tried to grasp the market comprehensively and accurately, but due to the constraints of some objective factors, it failed to meet our expectations. Here, I would like to thank Mr. Wang Huaizhu, the post-press finishing expert who interviewed us, Mr. Chen Zhen, Marketing Manager of Northern China Region of Ma Tianni Beijing Company, Mr. Wei Ming, Chief Representative of Beijing Office of Gao Hua Equipment Co., Ltd., and Man Roland (China) Co., Ltd. Mr. Zhang Jianfa, the general manager of the company in the north, Mr. Chen Guomin, the chairman and general manager of Hangzhou Changming Printing Factory, Mr. Chen Guomin, chairman and general manager of Hangzhou Changming Printing Factory, Mr. Pan Jianhong, the equipment department of Suzhou Printing General Factory, and Mr. Zhang, editor of Beijing Jincheng Press Status: Book binding is more At present, the main methods of book binding in China are hardcover, saddle stitching and wireless glue binding. Hardcover: China has adopted hardcover binding methods for important classic books, academic works, important historical materials, picture books, atlases, reference books and other books with preservation value. Hardcover books have hard book shells, and some are also protected. It has good protection for book blocks. Due to the different nature of publications in various publishing houses, the proportion of hardcover books also varies. On the whole, the variety and output of hardcover books in the Chinese market are much less than paperback books, accounting for only 4% to 5% of the total book binding. The hardcover books published by various publishers are generally below 10% each year, such as Beijing Jincheng The publishing house only produced three hardcover books in 2004. This number is obviously very small for the publishing house and book market. The small market and high cost are the bottlenecks restricting the development of hardcover books. Horseback binding: It is mainly used for small books and can only bind about 100 pages of thin books and periodicals. It is generally a periodical with large demand and timely publication. Book-riding is fast and cost-effective. Books and periodicals can be flattened during reading to facilitate reading, but iron wires are easy to rust and have low fastness, which is not conducive to the preservation of books and periodicals. The saddle stitch binding has a market share of about 30%. Wireless glue binding: The high-quality and beautiful book comes from the mature binding process. Wireless glue binding is the most commonly used efficient binding method in the printing industry. The wireless glue binding process is mainly used for paperback books, magazines, annual reports and corporate image manuals. Due to the beautiful appearance of wireless glue binding products, this process is usually used to bind products with a thickness of more than 10mm. At present, more than 60% of the books in our country adopt the wireless glue binding process, and this proportion will continue to increase. Speed ​​up the development of book printing Compared with the hard work of hardcover books and the step-by-step book binding, the development of wireless glue binding is a bright future. Since China's printing industry began to carry out large-scale technical transformation in the 1980s, the development scale of the printing industry has become larger and larger, and the market's requirements for binding quality have become higher and higher. This has promoted the production line of wireless glue binding. Promotion of the Chinese market. In the "News and Publishing Industry Development Plan 2000 and 2010" issued by the State Administration of Press and Publication, it is proposed that the development speed of publishing and printing in China within 10 years, that is, the total number of printed pages of books and journals will increase by 7% annually, and the total number of newspapers The average annual volume of printed sheets increased by 10%. It can be predicted that the future demand for the book market will show a rapid growth trend, and the prosperity of the book market will further promote the development of wireless glue binding technology. Although in the overall development process of the printing industry, post-press processing has also achieved great results, it is still the weakest link in the printing industry. The uneven distribution of interests in the three major links of publishing, printing, and binding in China has caused serious problems in the quality of post-press binding. In recent years, due to the rapid development of post-press processing technology in developed countries abroad, some domestic counterparts have clearly realized that under the background of increasingly perfect printing technology and equipment, the hot spots of competition in the printing industry will be transferred from complex processes to various forms. Field of post-press binding and finishing. Pre-press, printing and post-press are a systematic project, which together determine the quality of the finished printed products, and it has become a consensus for everyone to pay attention to post-press processing. In addition, post-press processing equipment is also gradually developing towards automation and in-depth direction. A large number of wireless glue binding production lines have been launched, which has injected new vitality into the book market, greatly improved the quality of book molding, and shortened the book-out cycle. The development of the book publishing industry has laid a good foundation. However, Teacher Wang Huaizhu pointed out that the development of China's glue binding process seems to have entered a misunderstanding. Books and journals that should be bound by hardcover, saddle stitching or other methods also use wireless glue binding, which has caused serious problems after binding. Moreover, the wireless glue binding process mainly uses EVA hot melt glue, and its characteristics determine that the colloid will inevitably age, but the aging cycle is not yet known, which lays a big hidden danger for wireless glue binding books. It is conducive to the long-term preservation of wireless adhesive binding books. The binding process should be coexisting in many ways, and different binding methods should be used according to the different characteristics of books and periodicals. The phenomenon that one binding method predominates somewhat deviates from the development track of binding technology. [NextPage] Production line Since the beginning of the 1980s in China, the Shanghai printing system has introduced the first paper-based binding and binding production line, which has a history of more than 20 years. It is reported that the development of China's wireless glue binding production line has experienced two peak periods: (1) Mid-1980s. Changes in the international economic form such as the World Bank, including bidding by financial organizations, have affected the development of wireless glue binding production lines, and domestic enterprises have begun to introduce some wireless glue binding production lines; (2) From the late 1990s to the early 21st century. Driven by favorable conditions such as the "Tenth Five-Year Plan" and China's accession to the WTO, the General Administration of Press and Publication carried out system reforms and technological equipment reforms for some of the major printing enterprises under its control. State-owned enterprises were pushed to the market, and private enterprises also developed rapidly. At this stage, the wireless glue binding production line is booming. Afterwards, under the situation that the macro environment was good, the economy continued to grow, and the competition in the printing industry became more intense, the wireless glue binding production line entered a stage of stable development. At present, China has more than 200 various wireless glue binding production lines, mainly imported brands, and domestic equipment also occupies a certain proportion. The imported wireless glue binding production line is mainly from Germany Korbus-agent of Gaohua Printing Equipment Co., Ltd., Warrenberg-agent of Manroland (China) Co., Ltd., and Swiss Martini. Domestic manufacturers include Beiren Group-Beiren Group formally reached an agreement with Tokyo Publishing Machinery Co., Ltd. (TSK) on January 15, 2002, using OEM cooperation, produced by Tokyo Publishing Machinery Co., Ltd. (TSK) The ZXJD series of single-link and double-link wireless binding and binding production lines are sold domestically under the "Beiren" brand and Shanghai Ziguang Machinery Co., Ltd. 1. Korbus Korbus's paper-based wireless binding and binding production line entered China in the mid-1980s, and was first settled in Nanjing Aide and Beijing Xinhua No. 2 factories. Its speed of 8000 cycles / hour of wireless glue binding production line has been the main equipment purchased by large and medium-sized printing companies since the domestic book and printing enterprises were completely transformed in 1998. The wireless glue binding production line under Körbus is divided into three categories: proportional, system and high-speed. Compared with the high-speed glue binding linkage line, the wireless glue binding linkage production line with a speed of 8000 cycles / hour from Kolbus has the advantages of economic investment and technological process to meet the needs of more customers. The Albus binding production line with its high quality, high efficiency and diversified features provides maximum feasibility for the continuous adjustment of production and process requirements. China Business ordered a Kolbus KM410.C high-speed wireless glue binding linkage production line (15,000 cycles / hour) in November 2004. By then, this line will be the most advanced and fastest wireless glue in China Binding order production line. The modular construction of Körbus KM473 proportional glue binding equipment allows the book back processing and glue system to be configured according to customer needs and integrates various binding methods in one. It is used for wireless glue binding and locking of books and periodicals. Line glue binding, plastic wire hot wire glue binding, BURST glue binding, etc. With the change of processed products, the gluing process can be completed once or twice, and hot melt adhesives, cold gels and PUR adhesives can be applied. The overall design of the equipment is more ergonomic and can be adjusted automatically and quickly, and the second-generation COPLILOT computer-aided operating system incorporating KOLBUS360 ° equipment information management technology compatible with CIP4, JDF and JMF is adopted. The interface is more friendly. The operation is simpler and can realize remote diagnosis of the device. This ensures the continuity of production, effectively shortens production preparation time, improves efficiency, enriches the types of binding processes, increases production flexibility, and can increase equipment utilization by enhancing the timeliness of equipment maintenance. Korbus KB4300 glue binding equipment has the advantages of high efficiency, ruggedness and investment saving. Its small footprint, automatic plate adjustment and easy operation make it suitable for mid-end customers to enter the glue binding linkage line as soon as possible. The field offers new options. 2. Martini The Martini glue binding line has an absolute advantage in the Chinese market. Since Martini ’s first Normbinder paperback wireless glue binding line was settled in Fujian Xinhua Printing Factory in 1983, Martini has been in the Chinese market for 21 years . There are four series of Martini wireless glue binding linkage production lines: Tiger type (Tigra) glue binding linkage line, Seiko type (Acoro) automatic servo motor tuning machine glue binding linkage line, Trend type (Trend) glue binding Linkage line, Corona (Corona) fully automatic servo motor adjustment machine high-speed glue binding linkage line. Due to its small investment and high efficiency, the Tiger-type glue binding linkage line has become the first choice of Chinese private printing companies. Seiko-type full-automatic servo motor adjustment machine glue binding linkage line, which is characterized by glue machine head with full computer touch and Chinese prompt operation for automatic adjustment machine, as long as the computer instructions to enter the required production data, namely It can complete the job conversion and adjustment in 5 minutes, which maximizes the efficiency and efficiency. It is a milestone in the innovation of Martini glue binding technology and meets the needs of more and more short-term finishing in the printing market in the future. Because of its appropriate investment scale, Seiko Adhesive Linkage has installed more than 100 lines in the world, and is gradually being favored by printing companies in the Chinese market. There are 5 lines in Beijing alone and more than 10 lines in the Chinese market. The trend-type glue binding linkage line is an ideal binding production line for the production of long-version live textbooks and double-linked products. There are currently more than 20 lines in the Chinese market. The crown type automatic servo motor adjustment machine high-speed glue binding linkage line is the most ideal post-press processing tool for long- and short-type jobs. As with the Seiko type, the job conversion time is extremely short. 3. Wallenberg The Warrenberg wireless glue binding production line is also divided into four series. Champion Champion8000 (now changed to Champion s or Champion e) type paperback wireless glue binding linkage production line, its paging machine can be used alone, or can be used online with glue binding equipment Host. The production speed of the whole line is 8000 books / hour, and it can produce single and double products. According to user needs, equipped with cold gel, hot melt adhesive and PUR device, and high-frequency drying facilities. The equipment is novel in design and can meet various requirements of gluing and binding technology, and has reached the standard of superior gluing and binding quality. The latest champion Champion8000 wireless glue binding linkage line has been installed in the printing plant of the Chinese Academy of Sciences in Tongzhou District, Beijing. This is the highest linkage production line among the middle-speed equipment for glue binding in China. City Cityline4000 / 5000/6000, the output is moderate, and the return is faster; Golf Golf6001 and Master Master6501 can meet the requirements of merchants occupying less land. In addition, Warrenberg is also a world-famous manufacturer of three-sided knife and paper cutters and paper cutters. Its equipment uses an integrated cast iron frame, which greatly reduces the cutting noise and improves the cutting quality. 4. Beiren TSK Beiren TSK's ZXJD-374 and ZXJD-450 series of single-link and double-link wireless glue binding linkage production lines adopt the building block combination method, which can achieve different combinations as needed. Nearly 30 kinds of functions are available for selection, including CCD photoelectric detection function, etc., with flexible configuration and strong adaptability. The ZXJD series of wireless glue binding linkage production line is the first foreign product sold by the OEM method in China's printing machinery industry. Due to the relatively small investment in the OEM method, and the quality of the Japanese TSK products, the outstanding cost-effectiveness is suitable for Asians. It is very suitable for printing plants that pay attention to efficiency and efficiency. 5. Shanghai Ziguang The wireless glue binding production line produced by Shanghai Ziguang has three series: ZXJD440A, ZXJD440B and ZXJD440C. The ZXJD440C wireless glue binding linkage production line was newly developed on the basis of independent innovation, and has sold about 20 so far. The market prospect cannot be underestimated. ZXJD440C type glue binding production line has 25 book holders, with high productivity, stable performance and moderate price. Experts believe that compared with similar foreign products, their functions and technical indicators are basically the same, and the book binding quality and some technical indicators are better than similar foreign products. It is an excellent domestic paperback wireless glue binding automatic line that can replace imported equipment. The ZXJD440C paperback wireless glue binding linkage production line is a large-scale binding device developed by Ziguang Company for the binding of paperback books. It is suitable for the binding task of paperback books in larger batches. The composition and layout of the linkage line can be designed according to the requirements of users and the area of ​​the plant. [NextPage] Market opportunities and challenges coexist The wireless glue binding production line has shown good development momentum in China. Its customer groups are mainly concentrated in large Xinhua printing factories and large joint venture printing enterprises in various provinces. The wireless glue binding production line has won the recognition of printing companies that mainly process books and periodicals due to its high efficiency, excellent quality and low scrap rate. Distribution of domestic wireless binding equipment Distribution of wireless binding equipment The regional distribution of some manufacturers' products is as follows. Korbus: 10 in Guangdong, 3 in Beijing, 3 in Hebei, 3 in Yunnan, 2 in Guangxi, 2 in Jiangsu, Henan, Anhui, Hunan, Hubei, Sichuan, One each in Jiangxi Province and Shandong Province. Beiren TSK: 5 in Jiangsu Province, 4 in Beijing City, 4 in Jiangxi Province, 2 in Shaanxi Province, 2 in Hebei Province, 1 each in Yunnan Province, Gansu Province, Chongqing City and Shandong Province. Warrenberg: 5 in Shandong Province, 3 in Beijing, 2 in Guangdong, 2 in Jiangsu Province, and 1 each in Hebei Province, Hunan Province, and Zhejiang Province. From the data we have and the regional distribution of some products, we can see that the wireless glue binding production line has become more popular in the Chinese market, and the distribution is relatively balanced. It is now the mainstream equipment in the field of post-press binding. It is understood that many printing factories have more than one wireless glue binding linkage production line, and some manufacturers Xinhua Printing Factory is the main user of the wireless glue binding production line. Xinhua Factory prints a lot of high-quality textbooks every year. The Chinese government attaches great importance to education, and requires high standards for binding textbooks. The wireless glue binding production line runs smoothly, with high efficiency and fast speed, which solves the quality and efficiency bottleneck problems that exist in the peak textbook binding year. Martini deserves to be the largest brand of binding equipment. Its wireless glue binding production line has an absolute advantage in the Chinese market, even in the European and American markets, and sales have continued to rise in recent years. In China, Martini ’s wireless glue binding production line has a 50% market share, and there are more than 150 combined production lines. The second largest supplier of wireless glue binding linkage production line is Shanghai Ziguang. According to the estimation of industry experts, the wireless glue binding production line produced by Shanghai Ziguang has sold about 70 to date, accounting for 1/3 of the domestic market share, indicating that the technical level of China's domestic wireless glue binding production line has reached a new level. Körbus is continuously committed to technological innovation to maintain its technological leadership in the world. The revolutionary PUBLIC-ROLLSTREAM (Korbus KM470.D high-speed glue stapler) speed introduced at Drupa2004 The production line for 20,000 bindings / hour of wireless glue binding confirmed the advancement of its technology once again. Compared with similar products, the Warrenberg wireless glue binding production line is reasonably priced and of good quality. The medium and low speed glue binding production line is very suitable for the Chinese market. Beiren Group's TSK glue binding and linkage production line has been in China for only three years, and it has quickly occupied one side of the market for wireless glue and binding linkage production lines, and has shown a trend of increasing year by year. It can be seen from the performance comparison of the sellers that the pattern of the five giants in the wireless glue binding production line will compete for the market will change. Martini is the earliest manufacturer to promote the production line of wireless glue binding in China. With its excellent product quality and good after-sales service, Martini firmly sits at the top of the sales ranking of the production line of wireless glue binding. The entry of Beiren TSK, with its low-end price and good quality, has hit the domestic wireless glue binding production line to a certain extent, which has greatly increased the pressure on the national industry. Looking for innovation and breakthroughs in technology has become a stable market for domestic brands The only way. Application health The wireless glue binding production line of foreign brands sold in the Chinese market represents the world's highest technical level, and has been slightly adjusted for the Chinese market. The equipment has two types: single and double, which are suitable for the production of books, magazines and brochures of various formats. According to Mr. Chen Guomin of Hangzhou Changming Printing Factory, Changming Printing Factory introduced a Martini wireless adhesive in 2001 following the Zhejiang Printing Group after the demonstration, inspection and observation of the wireless adhesive binding production line. After the binding production line, the German Warrenberg Champion 8000 wireless glue binding production line was introduced, which was also the second wireless glue binding production line introduced by Zhejiang Province. Since going online, the operation has been very good. From collating, glue binding to cutting out the finished product, the overall linkage, high working efficiency, excellent quality, low scrap rate, stable printing quality, binding quantity is 100,000 copies / day, throughput The quantity is 30 tons / day, which can basically meet the quality and quantity requirements of books and periodicals in the domestic market. Over the past three years since its launch, Changming Printing Factory has consistently ranked among the top three in Zhejiang Province. Changming Printing Factory believes that the introduction of the wireless glue binding linkage production line is necessary, and facts have proved that their decision is also correct. The introduction of the wireless glue binding linkage production line provides excellent binding equipment for the paperback of large quantities of thick books. The Beiren TSK Wireless Adhesive Binding Line, which has been in operation at the Suzhou Printing General Factory since the beginning of 2004, has high efficiency and high precision, reducing waste of resources. The factory's Minister Pan said that Beiren TSK belongs to the mid-range price range, has a good price-performance ratio, and has the characteristics of good book quality, strong adaptability and high production efficiency. TSK has good operability, full-automatic servo motor control and adjustment, selective binding control, adjustable glue speed, and Chinese color operation interface with pictures and text, which is very convenient for operators to learn and use. The user believes that the wireless glue binding linkage production line is convenient to set up, the production process is centralized controlled, good adjustment, low failure, and less downtime. The advanced detection device is sensitive and reliable, and the fine adjustment of the computer does not affect the normal operation of the machine. High-efficiency of order production line. In addition, the wireless glue binding production line is generally equipped with two glue pots, manufacturers will be equipped according to user requirements. There are two main types of adhesive used in the wireless adhesive binding production line. One is hot-melt adhesive, namely EVA hot-melt adhesive; the other is cold adhesive, namely PVAC or PVA adhesive. EVA hot melt adhesive is commonly used in China, and the use of PUR hot melt adhesive is not yet popular. PUR hot-melt adhesive avoids the shortcomings of hot-melt adhesive and cold adhesive, is the ideal adhesive for book binding, but the price is relatively expensive. It is understood that the Chinese market currently only uses PUR hot-melt adhesives in two wireless glue binding production lines in Martini and Korbus in Guangdong. The specific usage is not clear. Although the high-speed, large-scale wireless glue binding production line has many advantages, the blind introduction will lead to the idleness of the glue binding production line. Experts point out that it is more practical for a printing enterprise to have two medium and low speed glue binding production lines than to have a medium and high speed glue binding production line. The demand of the Chinese bookbinding market is developing in a diversified direction, such as diversified books and periodicals, high standardization of quality requirements, personalization of on-demand processing, miniaturization of production batches, environmental protection during processing, etc. In this market format, enterprises should choose the right speed model according to market changes and their own characteristics. The structure of the wireless glue binding linkage production line is simple and smart, the operation is simple and easy, and it is easy for the operator to learn. However, enterprises should not take it lightly when using the wireless glue binding production line. It is necessary to strengthen the training of the front-line personnel and the standardized management of the binding workshop, so that the operators can understand and grasp the new equipment, new technologies, new products, new processes and improve their technical quality And comprehensive ability, grasp the use of modern technology, can timely eliminate equipment failures in the production process, keep the machine in good operating condition, and fully reflect the advantages of modern equipment. The supplier of the glue binding production line recommends that the user should prepare a set of original parts of the glue binding production line so that they can be replaced in a timely manner when the equipment is found to be damaged or malfunctioning, to minimize the loss. Generally speaking, the domestic wireless glue binding production line is running well and the quality is stable. However, the operation quality of some wireless glue binding production lines for the low-end market is not stable enough, and the product quality is poor. It needs to be further improved. [NextPage] Development tends to be humanized and diversified In recent years, the wireless glue binding production line has maintained a steady growth trend in the Chinese market, without the risk of stagnation, which has promoted the development of post-press binding equipment to a higher level of informatization, automation, diversification, and digitization. The development of wireless glue binding production line to high-speed large-scale, is the future trend. At Drupa2004, Kolbus exhibited the KM470.D high-speed glue binding stapler which represented the development direction of the wireless glue binding linkage production line. At present, the printing industry in China shows a tendency to increase short-term products. The short-term features are characterized by many varieties and different sizes, and the number of each variety is small. Sometimes the number of plate changes is 5 to 6 times a day, and more than 10 times. It requires quick preparation time to adjust the machine to maximize the net production output and benefit. Therefore, along with the development of high-speed machines, smart, fast-switching small-scale production lines are also a development trend. It can be seen from the post-press equipment displayed at the Drupa 2004 exhibition that the global printing industry is paying attention to the development of post-press equipment, and equipment manufacturers have timely launched a more technical and more humanized post-press wireless glue binding linkage production line. The advanced wireless glue binding production line will become more and more humanized and diversified, with more functions, more and more simple operation, and less and less auxiliary time for machine adjustment. On the whole, suppliers are generally optimistic about the future development of wireless adhesive binding production lines in the Chinese market, and believe that the 21st century is a stage of rapid development of the printing industry. Opportunities and challenges coexist in the Chinese printing market, but opportunities are more than difficulties. The printing industry still has a lot of room for development. Foreign-funded enterprises are full of confidence in the future of the Chinese printing industry. They believe that the wireless glue binding production line in the Chinese market will continue. There is no doubt about development. At the same time, the advantages of stand-alone can not be ignored, the future binding market should be a parallel situation of stand-alone and glue binding production lines. Among the national enterprises in China, Shanghai Ziguang Machinery Co., Ltd. is the only manufacturer of wireless glue binding production line. Since China's basic industry is weak, especially in terms of electronic devices, control components, steel, etc., compared with developed countries, there are still gaps in stability, reliability, service life, etc., so domestic glue binding production lines must catch up with the world The latest level of technological development still requires effort. Experts in the industry pin their hopes on Chinese national enterprises, and hope that national enterprises can create their own R & D system as soon as possible, boldly absorb the advantages of similar foreign products, keep up with the trend of international binding technology, and develop paperback wireless adhesives that can compete with foreign brands as soon as possible Order linkage production line. Cup Standing Holders,Mug Holders,Cup Holder Stand,Cup Standing Holder Jiangmen Jianghai Jianshang Houseware Co.,LTD. , https://www.jianshanghouseware.com