Advanced flexographic printing plate processing technology

Systems Labelling, based in Deeside, UK, has adopted a Kodak ThermoflexMid plate-making machine, Hyperflex hybrid amplitude modulation screening software, and PRINERGY EVO Powerpack workflow system to achieve a revolutionary breakthrough in flexographic plate processing. Systems Labelling installed Kodak ’s equipment and systems at the completion of the new platemaking center, thereby greatly reducing the use of solvent products in the prepress department.

"Before, our company used the most traditional plate-making method. After using the new plate-making process, the benefits increased significantly. For example, even when changing shifts, the resolution of the plate material and the quality of the image will not be affected." . Mr. Robin Barker, Production Manager of Systems Labelling, is clearly very satisfied with the new platemaking process. "Hyperflex hybrid AM screening technology can obtain outstanding mesh tone and gradient colors, so that customers can give us more of their complex image design works with confidence."

"This change is very obvious within our company. After successful cooperation with customers again and again, customers are confident in our screening technology and the ability to handle complex levels of reproduction. Kodak ’s screening technology makes even the smallest outlets It can also be reflected on the printing plate, and the dots will not be lost when printing on our 8-color McAndy UV flexo printing machine. "

Systems Labelling provides rich flexographic printing labels for the daily chemical products, food, household products and cosmetics markets. It also includes some heavyweight customers in its customer list. Systems Labelling also purchased Kodak ’s MaxtoneHybrid screening software. MAXTONE screening software is a set of hybrid AM screening solutions that can overcome the limitations of highlights and dark tones in general replication. The operator can prevent the production of fine dots that cannot be expressed on flexographic printing media by setting the minimum dot size. Systems Labelling has 75 employees and works 24 hours a day. With the use of the new prepress processing facilities, the company's efficiency has been maximized, and the company's processing capacity has quadrupled. This means that the company can implement a two-day work system in the pre-press department.

"Our equipment operators also said that after using the new plate-making machine, the image quality has improved significantly." Mr. Robin Barker reiterated the experience of first-line workers. "The installation time of the staff is reduced, the waste is also reduced, and the quality of the product has been significantly improved. We can now process longer-format printing plates. If there is a problem with a printing plate, in a short time One more plate can be made in-house, which is incredible when using traditional plate-making equipment. "

The largest plate format that Kodak ThermoflexMid platesetter can handle reaches 1,016 x 1,200mm.

Systems Labelling also installed Kodak's PRINERGYEVO Powerpack workflow system, which is a software specifically for the packaging and printing market in the PRINERGY EVO workflow system. The system is aimed at labels and tags, flexible packaging, offset folding cartons, corrugated cartons and multi-layer kraft paper bags. It is an economical and reliable PDF-based workflow system that does not require database-driven job management. The software integrates a modular automated workflow and provides the following PDF file processing tools: printing pre-inspection, color management, color registration, optimization, rendering, and screening.

Mr. Robin Barker added: "Social pressure on the quality, production capacity and stability of flexographic printing is increasing, and it also requires companies to meet the above requirements while not causing pollution to the environment. Our company invests in Kodak After the plate-making equipment, it not only meets the most demanding requirements of customers, but also provides them with more value-added services, and the flexibility of the company is greatly improved. For this, we have won many new orders! "

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